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Total Productive Maintenance Journey

LeanEdge understands that implementation of Total Productive Maintenance is not a one time event – it is a journey. LeanEdge works with your management team to craft the approach that will work for you. After all, you’re the one who must sustain and continuously improve your operations … typically the most difficult balance to achieve in management. The LeanEdge TPM Journey is outlined in the steps below.

Maintenance Assessment - The TPM Journey begins with assessing where your maintenance program is relative to a mature TPM system in regards to: use of metrics, efficient use of resources, Overall Plant Effectiveness (OPE), and continuous improvement. With clarity comes commitment.

TPM Foundations - Having identified the existing situation, weak areas are strengthened to provide a solid foundation on which to build. Measurements, procedures, responsibilities, operator involvement, etc. are established.

TPM Rollout - Having built the foundation, the systems can be rolled out in a methodical fashion. Plant-to-plant measurements and expertise is shared as everyone plays their role.

TPM Continuous Improvement - With solid procedures, measurements and accountability, the continuous improvement systems will bring the most beneficial changes to the surface for ongoing efficiency gains.






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